Capabilities
In today’s economy, finding a manufacturing partner that you can trust is more important than ever. At our company, we are dedicated to providing our customers with the highest quality plastic injection molding service possible. We believe that working together as a team can achieve great things.
Our injection molders are committed to producing high-quality, low-cost plastic parts with excellent design and function. Through a creation for manufacture approach, we leverage years of injection molding plastics experience to support the initial design criteria while suggesting modifications.
We offer the following services:
- Custom Plastic Injection Molding. We offer custom plastic molding services to meet your specific needs and requirements. You can add appeal or functionality to your brand by selecting more than 200 materials, commodities, and engineering resins. We’ll also assist you in finding cheaper substitute materials.
- Specialized Automated Insert Molding Cells for Dedicated Production.
- Tooling and Prototype Support. We can provide the support you need to create a prototype or tooling for your project. We also schedule maintenance on your device to keep it in good working condition. We use high-quality parts that don’t require tooling.
- Additive Manufacturing. We provide design customization or complicated product designs, and you can select from engineering-grade materials.
- Design for Manufacturability. We offer design for manufacturability services to help you create a product that can be quickly and affordably manufactured. We’ll try to
- Insert Molding. This process is where inserts are placed into the mold before injection. Insert molding is a cost-effective and efficient production technique that produces reliable parts with precise tolerances. This ensures that each component is sturdy and long-lasting with minimal dimensional changes. Insert molding is both quick and user-friendly.save money by getting rid of unnecessary complexity and secondary finishing operations. We’ll also offer comprehensive value-added services.
- Metal to Plastic. We can convert your metal parts to plastic. You can save money on materials, speed up the production process, and minimize scrap by customizing the mechanical and resistance qualities of over 25,000 types of plastic
- Post Molding and Assembly Operations. We offer post molding and assembly operations, such as ultrasonic welding, hot plate welding, and more. We also decorate, print on pads, label, and do the manual and automated assembly.
- We also provide free injection molded plastic training through Nicolet Plastics University. We’re committed to achieving customer intimacy and will work diligently to understand your needs and deliver solutions.
What is Injection Molding?
Plastic injection molding is the process of creating three-dimensional shapes using plastic. In this process, molten plastic is injected into a mold and cooled until it solidifies. It is a quick and cost-effective technique for creating intricate forms.
Our different materials used to make molds include various types of steel. The choice of material depends on the application and the desired properties of the final product.
Britannica states that plastic components must be cooled before being removed from the mold during the casting process to avoid damage. The mold must also be designed to remove the part quickly.
There are different types of custom injection molding, each with its benefits. Some of the most popular types include:
This molding is used to create hollow objects, such as bottles or containers. In this process, molten plastic is injected into a mold and then blown with air to expand the plastic and fill the mold.
This molding is used to create long, thin objects, such as pipes or tubing. In this process, molten plastic is forced through a die (a metal plate with a hole) to create the desired shape.
This type of molding is used to create complex shapes from thin plastic sheets. In this process, a plastic sheet is heated until it is soft and placed over a mold. The mold is then cooled, causing the plastic to harden and take on the shape of the mold.
With so many different types available, there is sure to be a method that meets your specific needs.
Injection mold machines create complex shapes from plastic in a quick and efficient way. It is also less expensive than other methods, such as metal casting. In addition, it does not require the finishing that other methods may need. This makes it an excellent choice for products that need to be lightweight and have intricate designs.
Have a question? We can help.
Our expert team has over 20 years of experience in plastic injection molds. Contact us today if you’re looking for a partner that can take your product from concept to reality. We would be happy to discuss your specific needs and requirements.
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