Insert Molding
Nicolet Plastics is a leader in innovative and low-cost manufacturing methods, such as insert molding. This technique is used in numerous industries and demanding applications, making it a vital process requiring high expertise. With our years of experience in plastic insert molding, we can produce quality parts and components with ease and consistency.
Insert molding is a process where plastic is formed or molded on other non-plastic parts or inserts. It’s also known as insert injection molding, in which engineered plastic resins can be placed on a mold to cool down and solidify.
Most of the time, inserted components are simple objects. However, more complex projects need intricate objects to be inserted. Fortunately, we can meet your every specification and requirement without compromising quality through our innovative and cutting-edge equipment.
Insert Molding offers a range of benefits that make it worthwhile, including:
- Enhanced product design
- Better component reliability
- Reduced assembly and labor costs
- Improved product strength and structure
- Better design flexibility
It’s worth noting that extremely tight tolerances are required in these procedures to guarantee that the plastic parts are formed correctly. Minor misalignments are unwelcome as they can cause expensive rejects and inferior products.
An extensive range of industries rely on insert molding due to its outstanding benefits and features:
- Automotive: Dashboards, consoles, housings
- Aerospace: Handles, user interface switches, bin latches
- Medical: Medical knobs, prosthetics, implants
- Electronics: Control panels, handles for appliances, spring contacts
- Defense: Munitions, binocular housings, battery packs
Factors to Consider in Insert Molding
Since insert molding can be a complex process, several considerations must be made before the project begins. Our team will ensure all these factors are accounted for to prevent costly mistakes and guarantee superior results.
The size and depth of the object will determine how long the molding process will take.
Depending on the application, different resins may need to be used.
Although many materials may be compatible with a part, knowing its primary purpose is crucial to determining the suitable material.
The mold’s configuration must be accurate to ensure the plastic parts are formed according to requirements.
The production cost will depend on the project’s complexity, the component’s size, and the type of material used.
Have a question? We can help.
We have been providing cost-effective solutions for plastic insert molding to our vast client base. We know the numerous techniques and processes related to insert molding, which allows us to deliver outcomes that will improve your bottom line. Please fill out the form below and we’ll develop a unique solution tailored to your preferences and budget.
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